服务热线:
400-029-3115
数控机床常见的8种故障确诊办法
SHUKONGJICHUANGCHANGJIANDE8ZHONGGUZHANGQUEZHENBANFA
SHUKONGJICHUANGDIANQIGUZHANGQUEZHENYOUGUZHANGJIANCE、GUZHANGPANBIEJIGELIHEGUZHANGDINGWEISANGEJIEDUAN。
DIYIJIEDUANDEGUZHANGJIANCEJIUSHIDUISHUKONGJICHUANGJINXINGCEYAN,PANBIESHIFOUCUNZAIGUZHANG;
DIERJIEDUANSHIPANDINGGUZHANGXINGZHI,BINGFENLICHUGUZHANGDEBUJIANHUOMOKUAI;
DISANJIEDUANSHIJIANGGUZHANGDINGWEIDAONENGGOUGENGHUANDEMOKUAIHUOYINZHIXIANLUBAN,YISUODUANXIULISHIKE。WEILEDANGJIFAXIANTIXICHENGXIANDEGUZHANG,KUAISUCHENGRENGUZHANGSUOZAIBUWEIBINGNENGDANGJISAOCHU,YAOQIUGUZHANGQUEZHENYINGJINHUOXUSHAOQIEJIANJIE,GUZHANGQUEZHENSUOXUDESHIKEYINGJINHUOXUDUAN。WEICI,NENGGOUXUANYONGYIXIADEQUEZHENBANFA:
YI、ZHIGUANFA
SHIYONGGANJUEQIGUAN,LIUYIFAZUOGUZHANGSHIDEGEZHONGXIANXIANG,RUGUZHANGSHIYOUWUHUOHUA、LIANGGUANGCHANSHENG,YOUWUFANCHANGXIANGSHENG、HECHUFANCHANGFAREJIYOUWUJIAOHUWEIDENG。ZIXIDIAOCHAHUOXUFAZUOGUZHANGDEMEIKUAIYINZHIXIANLUBANDEBIAOMIANZHUANGKUANG,YOUWUSHAOHUIHESUNSHANGHENJI,YIJINYIBUSUOXIAOCHAKANFANWEI,ZHEISHIYIZHONGZUIGENBEN、ZUICHANGYONGDEBANFA。
ER、CNCTIXIDEZIQUEZHENGONGYONG
YIKAOCNC TIXIKUAISUCHULISHUJUDENENGLI,DUIFANCUOBUWEIJINXINGDUOLU、KUAISUDEXINHAOSHOUJIHECHULI,RANHOUYOUQUEZHENCHENGXUJINXINGLUOJIFENXIPANBIE,YICHENGRENTIXISHIFOUCUNZAIGUZHANG,DANGJIDUIGUZHANGJINXINGDINGWEI。XIANDAICNCTIXIZIQUEZHENGONGYONGNENGGOUFENWEIYIXIALIANGLEI:
(1) KAIJIZIQUEZHENKAIJIZIQUEZHENSHIZHICONGMEICITONGDIANKAISHIZHIJINRUZHENGCHANGDEYUNXINGYUBEIZHUANGKUANGWEIZHI,TIXINEIBUDEQUEZHENCHENGXUZHUDONGZHIXINGDUICPU、CUNCHUQI、ZONGXIAN、I/O DANYUANDENGMOKUAI、YINZHIXIANLUBAN、CRT DANYUAN、GUANGDIANYUEDUJIJIRUANPANQUDONGQIDENGSHEBEIYUNXINGQIANDEGONGYONGCEYAN,CHENGRENTIXIDESHOUYAOYINGJIANSHIFOUNENGGOUZHENGCHANGZUOYE。
(2) GUZHANGXINXITISHIDANGJICHUANGYUNXINGZHONGFAZUOGUZHANGSHI,ZAICRT XIANXIANQISHANGHUIXIANXIANBIANHAOHENEIRONG。YIJUTISHI,CHAYUEYOUGUANXIULISHOUCE,CHENGRENYINQIGUZHANGDEYUANYINJISAOCHUBANFA。YIBANLAISHUO,SHUKONGJICHUANGQUEZHENGONGYONGTISHIDEGUZHANGXINXIYUEFENGFU,YUENENGJIGUZHANGQUEZHENDAILAIFANGBIAN。DANYAOLIUYIDESHI,YOUXIEGUZHANGYIJUGUZHANGNEIRONGTISHIHECHAYUESHOUCEKEZHIJIECHENGRENGUZHANGYUANYIN;ERYOUXIEGUZHANGDEZHENSHIYUANYINYUGUZHANGNEIRONGTISHIBUXIANGFU,HUOYIGEGUZHANGXIANXIANYOUDUOGEGUZHANGYUANYIN,ZHEIJIUYAOQIUXIULIRENYUANBIXUZHAOCHUTAMENZHIJIANDENEIHAN,JIANJIEDICHENGRENGUZHANGYUANYIN。
SAN、SHUJUHEZHUANGKUANGCHAKAN
CNCTIXIDEZIQUEZHENBUDANNENGZAICRT XIANXIANQISHANGXIANXIANGUZHANGBAOJINGXINXI,BINGQIENENGYIDUOYEDE“QUEZHENDIZHI”HE“QUEZHENSHUJU”DEFANGSHIGONGJIJICHUANGCANSHUHEZHUANGKUANGXINXI,CHANGJIANDESHUJUHEZHUANGKUANGCHAKANYOUCANSHUCHAKANHEJIEKOUCHAKANLIANGZHONG。
(1) CANSHUCHAKANSHUKONGJICHUANGDEJICHUANGSHUJUSHIJINGGUOYIXILIESHIYANHEDIAOZHENGERHUODEDEZHONGYAOCANSHU,SHIJICHUANGZHENGCHANGYUNXINGDEBAOZHENG。ZHEIXIESHUJUBAOHANZENGYI、JIASUDU、LUNKUOJIANKONGYUNCHA、FANXIANGJIANXIBUCHANGZHIHESIGANGLUOJUBUCHANGZHIDENG。DANGSHOUDAOWAIBUJIAORAOSHI,HUISHISHUJUDIUSHIHUOFAZUOHUNLUAN,JICHUANGBUNENGZHENGCHANGZUOYE。
(2) JIEKOUCHAKANCNCTIXIYUJICHUANGZHIJIANDESHURU/SHUCHUJIEKOUXINHAOBAOHANCNC TIXIYUPLC、PLC YUJICHUANGZHIJIANJIEKOUSHURU/SHUCHUXINHAO。SHUKONGTIXIDESHURU/SHUCHUJIEKOUQUEZHENNENGJIANGSUOYOUKAIGUANLIANGXINHAODEZHUANGKUANGXIANXIANZAICRT XIANXIANQISHANG,YONG“1”HUO“0”BIAOMINGXINHAODEYOUWU,SHIYONGZHUANGKUANGXIANXIANNENGGOUCHAKANCNCTIXISHIFOUYIJIANGXINHAOSHUCHUDAOJICHUANGCE,JICHUANGCEDEKAIGUANLIANGDENGXINHAOSHIFOUYISHURUDAOCNC TIXI,CONGERKEJIANGGUZHANGDINGWEIZAIJICHUANGCEHUOSHIZAICNC TIXI。
SI、BAOJINGZHISHIDENGXIANXIANGUZHANG
XIANDAISHUKONGJICHUANGDECNC TIXINEIBU,CHULESHANGSHUDEZIQUEZHENGONGYONGHEZHUANGKUANGXIANXIANDENG“RUANJIAN”BAOJINGWAI,HAIYOUXUDUO“YINGJIAN”BAOJINGZHISHIDENG,TAMENSANBUZAIDIANYUAN、SIFUQUDONGHESHURU/SHUCHUDENGSHEBEISHANG,YIJUZHEIXIEBAOJINGDENGDEZHISHIKEPANBIEGUZHANGDEYUANYIN。
WU、BEIBANZHIHUANFA
SHIYONGBEIYONGDEDIANLUBANLAITIHUANYOUGUZHANGYIDIANDEMOBAN,SHIYIZHONGKUAISUERJIANJIEDEPANBIEGUZHANGYUANYINDEBANFA,CHANGYONGYUCNC TIXIDEGONGYONGMOKUAI,RUCRT MOKUAI、CUNCHUQIMOKUAIDENG。XUQIULIUYIDESHI,BEIBANZHIHUANQIAN,YINGCHAKANYOUGUANDIANLU,BIMIANYOUYUDUANLUERXINGCHENGHAOBANSUNHUAI,YIQI,HAIYINGCHAKANSHIYANBANSHANGDEXUANZEKAIGUANHEKUAJIEXIANSHIFOUYUYUANMOBANYIZHI,YOUXIEMOBANHAIYAOLIUYIMOBANSHANGDIANWEIQIDEDIAOZHENG。ZHIHUANCUNCHUQIBANHOU,YINGYIJUTIXIDEYAOQIU,DUICUNCHUQIJINXINGCHUSHIHUACAOZUO,BURANTIXIRENGBUNENGZHENGCHANGZUOYE。
LIU、JIAOHUANFA
ZAISHUKONGJICHUANGZHONG,CHANGYOUGONGYONGXIANGTONGDEMOKUAIHUODANYUAN,JIANGXIANGTONGMOKUAIHUODANYUANXIANGHUJIAOHUAN,DIAOCHAGUZHANGZHUANYIDEZHUANGKUANG,JIUNENGKUAISUCHENGRENGUZHANGDEBUWEI。ZHEIZHONGBANFACHANGYONGYUSIFUJINJIQUDONGSHEBEIDEGUZHANGCHAKAN,YEKEYONGYUCNC TIXINEIXIANGTONGMOKUAIDEHUHUAN。
QI、QIAOJIFA
CNC TIXIYOUGEZHONGDIANLUBANZUCHENG,MEIKUAIDIANLUBANSHANGHUIYOUXUDUOHANDIAN,RENHEXUHANHUOJIECHUBULIANGDOUHUOXUCHENGXIANGUZHANG。YONGJUEYUANWUQIAOQIAOQIAODAYOUGUZHANGYIDIANDEDIANLUBAN、JIECHAJIANHUODIANQIYUANJIANSHI,RUOGUZHANGCHENGXIAN,ZEGUZHANGHENHUOXUJIUZAIQIAOJIDEBUWEI。
BA、ZHANGLIANGBIJIAOFA
WEIJIANCEFANGBIAN,MOKUAIHUODANYUANSHANGSHEYOUJIANCEDUANZI,SHIYONGWANYONGBIAO、SHIBOQIDENGYIQIYIBIAO,JINGGUOZHEIXIEDUANZIJIANCEDAODEDIANPINGHUOBOXING,JIANGZHENGCHANGZHIYUGUZHANGSHIDEZHIXIANGBIJIAO,NENGGOUFENXICHUGUZHANGDEYUANYINJIGUZHANGDESUOZAIWEIZHI。YOUYUSHUKONGJICHUANGJUYOUGUINAXINGHEFUZAXINGDETESE,YINQIGUZHANGDEYINSUSHIDUOFANGMIANDE。SHANGSHUGUZHANGQUEZHENBANFAYOUSHIYAOJIZHONGYIQISHIYONG,DUIGUZHANGJINXINGGUINAFENXI,KUAISUQUEZHENCHUGUZHANGDEBUWEI,CONGERSAOCHUGUZHANG。YIQI,YOUXIEGUZHANGXIANXIANGSHIDIANQIFANGMIANDE,DANYINQIDEYUANYINSHIJIXIEFANGMIANDE;FANZHI,YEHUOXUGUZHANGXIANXIANGSHIJIXIEFANGMIANDE,DANYINQIDEYUANYINSHIDIANQIFANGMIANDE;HUOZHEERZHEJIANERYOUZHI。YINER,DUITADEGUZHANGQUEZHENWANGWANGBUNENGDANCHUNDIGUIYINYUDIANQIFANGMIANHUOJIXIEFANGMIAN,ERBIXUJIAYIGUINA,DIJINXINGKAOLV。
SHUKONGJICHUANG
SHUKONGJICHUANGGUZHANGQUEZHENBANFA:
SHUKONGJICHUANGDIANQIGUZHANGQUEZHENYOUGUZHANGJIANCE、GUZHANGPANBIEJIGELIHEGUZHANGDINGWEISANGEJIEDUAN。
DIYIJIEDUANDEGUZHANGJIANCEJIUSHIDUISHUKONGJICHUANGJINXINGCEYAN,PANBIESHIFOUCUNZAIGUZHANG;
DIERJIEDUANSHIPANDINGGUZHANGXINGZHI,BINGFENLICHUGUZHANGDEBUJIANHUOMOKUAI;
DISANJIEDUANSHIJIANGGUZHANGDINGWEIDAONENGGOUGENGHUANDEMOKUAIHUOYINZHIXIANLUBAN,YISUODUANXIULISHIKE。WEILEDANGJIFAXIANTIXICHENGXIANDEGUZHANG,KUAISUCHENGRENGUZHANGSUOZAIBUWEIBINGNENGDANGJISAOCHU,YAOQIUGUZHANGQUEZHENYINGJINHUOXUSHAOQIEJIANJIE,GUZHANGQUEZHENSUOXUDESHIKEYINGJINHUOXUDUAN。WEICI,NENGGOUXUANYONGYIXIADEQUEZHENBANFA:
YI、ZHIGUANFA
SHIYONGGANJUEQIGUAN,LIUYIFAZUOGUZHANGSHIDEGEZHONGXIANXIANG,RUGUZHANGSHIYOUWUHUOHUA、LIANGGUANGCHANSHENG,YOUWUFANCHANGXIANGSHENG、HECHUFANCHANGFAREJIYOUWUJIAOHUWEIDENG。ZIXIDIAOCHAHUOXUFAZUOGUZHANGDEMEIKUAIYINZHIXIANLUBANDEBIAOMIANZHUANGKUANG,YOUWUSHAOHUIHESUNSHANGHENJI,YIJINYIBUSUOXIAOCHAKANFANWEI,ZHEISHIYIZHONGZUIGENBEN、ZUICHANGYONGDEBANFA。
ER、CNCTIXIDEZIQUEZHENGONGYONG
YIKAOCNC TIXIKUAISUCHULISHUJUDENENGLI,DUIFANCUOBUWEIJINXINGDUOLU、KUAISUDEXINHAOSHOUJIHECHULI,RANHOUYOUQUEZHENCHENGXUJINXINGLUOJIFENXIPANBIE,YICHENGRENTIXISHIFOUCUNZAIGUZHANG,DANGJIDUIGUZHANGJINXINGDINGWEI。XIANDAICNCTIXIZIQUEZHENGONGYONGNENGGOUFENWEIYIXIALIANGLEI:
(1) KAIJIZIQUEZHENKAIJIZIQUEZHENSHIZHICONGMEICITONGDIANKAISHIZHIJINRUZHENGCHANGDEYUNXINGYUBEIZHUANGKUANGWEIZHI,TIXINEIBUDEQUEZHENCHENGXUZHUDONGZHIXINGDUICPU、CUNCHUQI、ZONGXIAN、I/O DANYUANDENGMOKUAI、YINZHIXIANLUBAN、CRT DANYUAN、GUANGDIANYUEDUJIJIRUANPANQUDONGQIDENGSHEBEIYUNXINGQIANDEGONGYONGCEYAN,CHENGRENTIXIDESHOUYAOYINGJIANSHIFOUNENGGOUZHENGCHANGZUOYE。
(2) GUZHANGXINXITISHIDANGJICHUANGYUNXINGZHONGFAZUOGUZHANGSHI,ZAICRT XIANXIANQISHANGHUIXIANXIANBIANHAOHENEIRONG。YIJUTISHI,CHAYUEYOUGUANXIULISHOUCE,CHENGRENYINQIGUZHANGDEYUANYINJISAOCHUBANFA。YIBANLAISHUO,SHUKONGJICHUANGQUEZHENGONGYONGTISHIDEGUZHANGXINXIYUEFENGFU,YUENENGJIGUZHANGQUEZHENDAILAIFANGBIAN。DANYAOLIUYIDESHI,YOUXIEGUZHANGYIJUGUZHANGNEIRONGTISHIHECHAYUESHOUCEKEZHIJIECHENGRENGUZHANGYUANYIN;ERYOUXIEGUZHANGDEZHENSHIYUANYINYUGUZHANGNEIRONGTISHIBUXIANGFU,HUOYIGEGUZHANGXIANXIANYOUDUOGEGUZHANGYUANYIN,ZHEIJIUYAOQIUXIULIRENYUANBIXUZHAOCHUTAMENZHIJIANDENEIHAN,JIANJIEDICHENGRENGUZHANGYUANYIN。
SAN、SHUJUHEZHUANGKUANGCHAKAN
CNCTIXIDEZIQUEZHENBUDANNENGZAICRT XIANXIANQISHANGXIANXIANGUZHANGBAOJINGXINXI,BINGQIENENGYIDUOYEDE“QUEZHENDIZHI”HE“QUEZHENSHUJU”DEFANGSHIGONGJIJICHUANGCANSHUHEZHUANGKUANGXINXI,CHANGJIANDESHUJUHEZHUANGKUANGCHAKANYOUCANSHUCHAKANHEJIEKOUCHAKANLIANGZHONG。
(1) CANSHUCHAKANSHUKONGJICHUANGDEJICHUANGSHUJUSHIJINGGUOYIXILIESHIYANHEDIAOZHENGERHUODEDEZHONGYAOCANSHU,SHIJICHUANGZHENGCHANGYUNXINGDEBAOZHENG。ZHEIXIESHUJUBAOHANZENGYI、JIASUDU、LUNKUOJIANKONGYUNCHA、FANXIANGJIANXIBUCHANGZHIHESIGANGLUOJUBUCHANGZHIDENG。DANGSHOUDAOWAIBUJIAORAOSHI,HUISHISHUJUDIUSHIHUOFAZUOHUNLUAN,JICHUANGBUNENGZHENGCHANGZUOYE。
(2) JIEKOUCHAKANCNCTIXIYUJICHUANGZHIJIANDESHURU/SHUCHUJIEKOUXINHAOBAOHANCNC TIXIYUPLC、PLC YUJICHUANGZHIJIANJIEKOUSHURU/SHUCHUXINHAO。SHUKONGTIXIDESHURU/SHUCHUJIEKOUQUEZHENNENGJIANGSUOYOUKAIGUANLIANGXINHAODEZHUANGKUANGXIANXIANZAICRT XIANXIANQISHANG,YONG“1”HUO“0”BIAOMINGXINHAODEYOUWU,SHIYONGZHUANGKUANGXIANXIANNENGGOUCHAKANCNCTIXISHIFOUYIJIANGXINHAOSHUCHUDAOJICHUANGCE,JICHUANGCEDEKAIGUANLIANGDENGXINHAOSHIFOUYISHURUDAOCNC TIXI,CONGERKEJIANGGUZHANGDINGWEIZAIJICHUANGCEHUOSHIZAICNC TIXI。
SI、BAOJINGZHISHIDENGXIANXIANGUZHANG
XIANDAISHUKONGJICHUANGDECNC TIXINEIBU,CHULESHANGSHUDEZIQUEZHENGONGYONGHEZHUANGKUANGXIANXIANDENG“RUANJIAN”BAOJINGWAI,HAIYOUXUDUO“YINGJIAN”BAOJINGZHISHIDENG,TAMENSANBUZAIDIANYUAN、SIFUQUDONGHESHURU/SHUCHUDENGSHEBEISHANG,YIJUZHEIXIEBAOJINGDENGDEZHISHIKEPANBIEGUZHANGDEYUANYIN。
WU、BEIBANZHIHUANFA
SHIYONGBEIYONGDEDIANLUBANLAITIHUANYOUGUZHANGYIDIANDEMOBAN,SHIYIZHONGKUAISUERJIANJIEDEPANBIEGUZHANGYUANYINDEBANFA,CHANGYONGYUCNC TIXIDEGONGYONGMOKUAI,RUCRT MOKUAI、CUNCHUQIMOKUAIDENG。XUQIULIUYIDESHI,BEIBANZHIHUANQIAN,YINGCHAKANYOUGUANDIANLU,BIMIANYOUYUDUANLUERXINGCHENGHAOBANSUNHUAI,YIQI,HAIYINGCHAKANSHIYANBANSHANGDEXUANZEKAIGUANHEKUAJIEXIANSHIFOUYUYUANMOBANYIZHI,YOUXIEMOBANHAIYAOLIUYIMOBANSHANGDIANWEIQIDEDIAOZHENG。ZHIHUANCUNCHUQIBANHOU,YINGYIJUTIXIDEYAOQIU,DUICUNCHUQIJINXINGCHUSHIHUACAOZUO,BURANTIXIRENGBUNENGZHENGCHANGZUOYE。
LIU、JIAOHUANFA
ZAISHUKONGJICHUANGZHONG,CHANGYOUGONGYONGXIANGTONGDEMOKUAIHUODANYUAN,JIANGXIANGTONGMOKUAIHUODANYUANXIANGHUJIAOHUAN,DIAOCHAGUZHANGZHUANYIDEZHUANGKUANG,JIUNENGKUAISUCHENGRENGUZHANGDEBUWEI。ZHEIZHONGBANFACHANGYONGYUSIFUJINJIQUDONGSHEBEIDEGUZHANGCHAKAN,YEKEYONGYUCNC TIXINEIXIANGTONGMOKUAIDEHUHUAN。
QI、QIAOJIFA
CNC TIXIYOUGEZHONGDIANLUBANZUCHENG,MEIKUAIDIANLUBANSHANGHUIYOUXUDUOHANDIAN,RENHEXUHANHUOJIECHUBULIANGDOUHUOXUCHENGXIANGUZHANG。YONGJUEYUANWUQIAOQIAOQIAODAYOUGUZHANGYIDIANDEDIANLUBAN、JIECHAJIANHUODIANQIYUANJIANSHI,RUOGUZHANGCHENGXIAN,ZEGUZHANGHENHUOXUJIUZAIQIAOJIDEBUWEI。
BA、ZHANGLIANGBIJIAOFA
WEIJIANCEFANGBIAN,MOKUAIHUODANYUANSHANGSHEYOUJIANCEDUANZI,SHIYONGWANYONGBIAO、SHIBOQIDENGYIQIYIBIAO,JINGGUOZHEIXIEDUANZIJIANCEDAODEDIANPINGHUOBOXING,JIANGZHENGCHANGZHIYUGUZHANGSHIDEZHIXIANGBIJIAO,NENGGOUFENXICHUGUZHANGDEYUANYINJIGUZHANGDESUOZAIWEIZHI。YOUYUSHUKONGJICHUANGJUYOUGUINAXINGHEFUZAXINGDETESE,YINQIGUZHANGDEYINSUSHIDUOFANGMIANDE。SHANGSHUGUZHANGQUEZHENBANFAYOUSHIYAOJIZHONGYIQISHIYONG,DUIGUZHANGJINXINGGUINAFENXI,KUAISUQUEZHENCHUGUZHANGDEBUWEI,CONGERSAOCHUGUZHANG。YIQI,YOUXIEGUZHANGXIANXIANGSHIDIANQIFANGMIANDE,DANYINQIDEYUANYINSHIJIXIEFANGMIANDE;FANZHI,YEHUOXUGUZHANGXIANXIANGSHIJIXIEFANGMIANDE,DANYINQIDEYUANYINSHIDIANQIFANGMIANDE;HUOZHEERZHEJIANERYOUZHI。YINER,DUITADEGUZHANGQUEZHENWANGWANGBUNENGDANCHUNDIGUIYINYUDIANQIFANGMIANHUOJIXIEFANGMIAN,ERBIXUJIAYIGUINA,DIJINXINGKAOLV。